Radio shuttle rack

This is a semi-automatic compact Radio Shuttle shelf storage system. That uses the ranger to move independently of the rack itself, meaning forklifts don't need to reach inside the storage lanes. The forklift operator performs all procedures for storing and unpacking pallets simply by using a remote control.

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Radio shuttle rack for storing industrial goods

1. Components of the Radio Shuttle rack

Bumper
Motion direction lights
Power button
Safety sensor
Position sensor
Operation screen
Anti-catch safety trap
Battery indicator
Lifting platform
The battery

2. Advantages of Radio Shuttle rack:

Higher density
Less time is needed to load and unload pallets
One person controls several rangers at the same time
Speed of the fastest ranger (working speed: 1.3m/s adjustable)
Less risk of accident
Less damage to shelf units
Maximum storage capacity
Little loss in price.
Improve cargo handling efficiency
Forklifts do not enter shelves, safer for forklift operators.
More stable and structurally secure than drive-in or drive-through racks

With Technology Solutions you will receive greater storage capacity, higher turnover rates and greater operational flexibility compared to drive-through pallet loading.

3. Transportation by Pallet Radio Shuttle

A compact storage system in which a shuttle is driven by an electric motor that runs on tracks inside the storage channels, replacing forklifts, significantly reducing operating time and allowing items to be grouped by channel instead of complete lane.

Pallet Shuttle shelves follow orders sent by an operator who uses a Wi-Fi-connected tablet, dispatching the load at the first free placement in the channel and compressing the pallets as much as possible. By eliminating the need to lift vehicles onto lanes, storage capacity is increased in depth, the risk of accidents and damage to racks is negligible, operations are optimized and warehouse operations are improved. modernized and more flexible.

This system can operate as FIFO or LIFO, even in cryogenic chambers, with temperatures up to -30°C. This system strengthens logistics capacity in terms of quality and quantity, as it is automated streamline the handling of goods on pallets; it can also control inventory through a sensor system that counts stored pallets.

4. Benefits of using Radio Shuttle shelves:

Wider diversification: each channel can be used to store a different item.
High productivity: increase the flow of incoming and outgoing goods.
Greater capacity: Storage up to 40 m deep
High efficiency, thanks to reduced operating costs.
Reduce breakdown and maintenance costs.
Many advanced functions can be easily controlled from the tablet.

Compact Semi-Automatic Warehouse with Pallet Shuttle In semi-automatic installations, operators simply drive the forklift carrying the pallet and initiate operation of the motorized shuttle. The movement of the shuttles inside the rack is automated.

Semi-automatic operating mode

Step 1: A forklift places the Pallet Shuttle in the channel where the work is being done.

Step 2: Next, a forklift is used to position each pallet at the entrance to the channel, placing them on the load-bearing beams.

Step 3: Using a tablet, the operator sends a command to the shuttle to initiate the loading process. Once the pallet's position has been determined, the Pallet Shuttle gently lifts the pallet, and moves it horizontally until it reaches the first available position, where it deposits the pallet. Various sensors precisely control the movement of the load being stored.

Step 4: Pallet Shuttle returns to the top of the lane to repeat the operation with the next pallet, and the next, as many times as necessary until the channel is filled. Before the last slot is filled, the sphere is removed and the sequence is repeated in the next channel where work is required.

Operating mode of radio shuttle rack

5. The Radio Shuttle shelf is reliable and easy to use

ATOX Technological Solutions Radio Shuttle has been given attention to the last detail. It has a series of indicators that light up to show the current maneuvering status and is controlled remotely by means of handy radio control. It has an indicator that shows the low battery level and automatically returns to its input position.

With a high load capacity of up to 1,200kg, the Sherpa 800 radio bus gives you a fast and safe operation. Forklift alignment guides facilitate and speed up positioning and eliminate radio shuttle services at and from entry points.

Rescue accessories allow a second radio shuttle to carry a device to the entry location if necessary. The workstations provide an excellent level of comfort for both maintenance and charging operations. Overcome the limitations of using pallets in trucks with shuttles

With the radio shuttle system, the pallet racking system in the vehicle is not limited and material handling operations are much faster and safer. It also allows for a greater turnover rate, going from one LIFO system per module to one LIFO system per level.

The versatility of the ATOX radio bus also allows it to work with entry points on both sides of the metal shelf, so it can be used both as a LIFO and FIFO system.

6. Radio Shuttle rack warehouse storage system:

The most popular and economical shelves in stock;
Upright is formed by high quality cold rolled steel,
Box beam or step beam is used. The beam can be adjusted to 75mm or 50mm heights.
The connection of the upright and beam is wedging, equipped with safety pin to ensure safety;
Accessories: upright guard, guide rail, barrier frame, spacer row, floor wire, shelf steel, etc.
Stable structure, large load capacity, convenient classification
Compatible with most types of equipment handling and structural construction;
The first pallet can be placed on the floor;
Surface treatment: powder coating;
Packing: neutral paper box or in bulk, or according to customer's request;
Your required size is also available;
Container” 10-15 tons for 1*20container, 20-25 tons for 1*40container.

Shuttle pallet racking is a special pallet racking system consisting of a specific rack, forklift and mobile shuttle. Shuttles are self-propelled devices that run on tracks in storage lanes to load and unload pallets.

Today, shuttle pallet racks provide the highest density storage possible and are considered a better solution than Drive in rack systems. Comparing with drive rack, it can also become true FIFO besides LIFO.

While when the radio carrier is in use, the operator only drives the forklift at the gate of the stopping lane. The electric cart will do the remaining access work for the operator.

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